Project Guide
Every major project in one place. Read the short summaries, then open whichever case study is most relevant to what you want to see.
Manufacturing · 2026 · Globe Composite SolutionsI redesigned a production mold after fully disassembling and rebuilding the existing tooling to understand how it worked and where it failed. The new dual-cavity design doubled production in the same floor space, used hinged faces and quick-release clamps, and grew into a major cross-functional tooling program.
Manufacturing · 2026 · Globe Composite SolutionsI replaced a slow ten-bolt demolding process with a retained swing-bolt system that kept the mold aligned and eliminated loose hardware. The redesign cut demolding time from about 12 minutes to 2 minutes, an 83 percent reduction, while improving safety and repeatability.
Manufacturing · 2026 · Globe Composite SolutionsI developed a complete daily testing system built around six production test molds, coordinated machining and coating vendors, managed procurement, assembled the molds, and mounted them to a rolling station. I also prepared three additional molds for future production ramp-up.
Robotics · Spring 2025 · Northeastern CornerstoneMy team built an autonomous warehouse robot that followed routes, sensed storage locations, and moved crates. I focused on the mechanical design and rack-and-pinion scissor lift, using Fusion 360, 3D printing, Arduino hardware, and repeated prototype testing to improve reliability.
Manufacturing · 2026 · Engineered Syntactic SystemsA critical customer repair required a wire-saw cut that had previously filled the room with airborne dust. I designed and fabricated a small PVC and flame-retardant containment enclosure around the workpiece instead of the entire machine, allowing the repair to proceed safely and quickly.
I designed and 3D printed calisthenics parallettes that I use regularly, then validated the structure with ANSYS. I also redesigned the supports to reduce filament and print time by about 50 percent, fit twice as many parts on the print bed, and brought the estimated manufacturing cost to $8.47 per set.
Personal project · In progressAn automatic heat-set insert machine I am designing and building at Northeastern’s EXP makerspace. The goal is a machine that reads the STL, finds every insert hole, and presses each brass insert on its own. The companion Planner software is already on version 8.